Washing Machines / Bottle Washing Machines

Semi Automatic Rotary Bottle Washing Machine

Compact Geneva-indexed rotary bottle washing machine for glass and plastic containers, featuring four internal water washes, an external wash and an air wash with manual bottle loading.

ISO 9001:2015Ahmedabad, IndiaManufacturer - Exporter
Semi Automatic Rotary Bottle Washing Machine
01

Machine Overview

The Semi Automatic Rotary Bottle Washing Machine manufactured by Technogen Enterprise is designed for internal and external washing of glass and compatible plastic bottles used in industrial packaging operations. It is a practical option for manufacturers requiring controlled bottle washing at lower production volumes without the investment in a fully automatic bottle washing line.

The machine operates through a rotary intermittent indexing mechanism driven by a Geneva system. Operators manually load empty bottles into the washing pockets and remove them following the washing sequence. The intermittent movement positions containers at the washing stations, where the selected water and air media are applied through dedicated spray arrangements.

The standard configuration provides four internal washing operations, one external washing operation and one air washing operation. The specified water washing sequence includes fresh water for the first and third internal washes, hot detergent for the second wash, and DM or DI water for the fourth wash. Fresh water is also specified for external bottle washing. The sequence can be customized according to customer requirements.

The machine uses stationary washing nozzles, reducing movement of the spray assemblies and helping avoid contact between nozzles and bottle necks. High-pressure spray nozzles direct washing media toward the appropriate bottle surfaces. Individual solenoid valves provide control of the designated washing cycles.

Designed for both round and flat bottles, the machine accommodates bottle diameters of 24 mm to 100 mm, neck diameters of 20 mm to 40 mm, and bottle heights up to 290 mm. Its specified production capacity is 60 to 100 bottles per minute, depending on operator efficiency and handling conditions.

To simplify maintenance access, the washing pumps and tanks are described as mounted on a portable support stand. Higher-capacity centrifugal pumps are described for larger-bottle washing applications, and water recycling can be incorporated according to the required washing process.

Technogen Enterprise, based in Ahmedabad, Gujarat, India, is a manufacturer, supplier and exporter of bottle washing machines for packaging operations requiring flexible manual handling, adjustable washing sequences and mechanically controlled rotary operation.

02

Applications

01Internal washing of glass bottles
02External washing of glass bottles
03Washing of compatible plastic bottles
04Round bottle washing Flat bottle washing
05Semi-automatic bottle cleaning
06Bottle washing before liquid filling
07Multi-stage water washing
08Bottle washing with detergent and DM or DI water
09Low and moderate-volume bottle packaging operations
03

Operating Principle

The machine works through a Geneva-driven intermittent rotary indexing system, where the operator manually loads bottles and the rotary mechanism carries them through successive water and air washing positions.

Manual Bottle Loading

The operator loads empty glass or plastic bottles into the machine pockets. The machine is described with two-row manual loading and unloading access.

Intermittent Rotary Indexing

The Geneva drive indexes the bottle carriers through the washing positions, holding them stationary for the individual washing operations.

First Internal Wash — Fresh Water

Fresh water is directed into the bottle through the stationary spraying arrangement for the first internal washing stage.

Second Internal Wash — Hot Detergent

Hot detergent washing is used for the second internal stage according to the specified washing sequence.

Third Internal Wash — Fresh Water

A further fresh-water washing stage follows the detergent stage to continue the internal cleaning sequence.

Fourth Internal Wash — DM or DI Water

The fourth internal washing stage uses DM or DI water as specified for the application.

External Washing and Air Cycle

Fresh water is specified for exterior washing. A separate air wash is included in the machine configuration; its precise position in the overall sequence is established according to the selected washing arrangement.

Bottle Unloading

After washing, the operator manually removes the processed bottles. Washing-medium supply is controlled through solenoid valves, while the pump and tank assemblies are accessible for routine servicing.

04

Salient Features

Compact semi-automatic rotary bottle washing machine

Geneva mechanism for intermittent bottle indexing

Manual bottle loading and unloading arrangement

Suitable for compatible round and flat glass bottles

Suitable for compatible plastic bottles

Four internal bottle washing operations

One external bottle washing operation

One air washing operation

Fresh water washing stages for the first and third internal washes

Hot detergent washing stage for the second internal wash DM or DI water washing stage for the fourth internal wash

Fresh water washing of bottle external surfaces

Customized washing sequences according to application requirements

Stationary spray nozzles to reduce bottle-neck contact during washing

High-pressure spraying nozzles for bottle cleaning

Individual solenoid valves for controlling washing operations

Two-row manual bottle handling arrangement

Centrifugal pump arrangements for suitable larger bottles

Water pumps and tanks mounted on a portable stand for maintenance access

Optional water-recycling arrangement according to customer requirements

Specified output from 60 to 100 bottles per minute depending on operator efficiency

Suitable for bottles up to 290 mm in height

05

Technical Specifications

Final specifications may vary with container size, product characteristics, selected model and approved configuration.

ParameterSpecification
ModelTGBW-100S
Diameter of Bottle24 mm to 100 mm
Neck Diameter of Bottle20 mm to 40 mm
Output60 to 100 bottles per minute depending upon human efficiency
Height of BottleUp to 290 mm
Motor for Main Drive1/2 HP / 415 V / 3 Phase / 50 Hz / 1000 RPM
Electric Heater Tank3 kW
Power Requirement5 kW
Dimensions (L × W × H)1650 × 1600 × 1300 mm
06

Add-On Features

01

Customized washing sequence according to customer requirements Water recycling arrangement according to customer requirements

07

Machine Interlocks & Safety Features

Intermittent Geneva indexing positions bottles at washing stations

Stationary washing nozzles help reduce contact with bottle necks

Individual solenoid valves control the designated washing sequences

08

Applicable Industries

01Pharmaceutical Industry
02Cosmetics and Personal Care Industry
03Food and Beverage Industry
04Chemical Industry
09

Frequently Asked Questions

What is a Semi Automatic Rotary Bottle Washing Machine?
It is a bottle washing machine that uses intermittent rotary movement to carry operator-loaded bottles through water and air washing operations.
How many washing stages are provided?
The configuration includes four internal water washes, one external wash and one air wash. The stated water sequence uses fresh water, hot detergent and DM or DI water.
What is the production capacity?
The specified output is 60 to 100 bottles per minute, depending on operator handling efficiency and operating conditions.
Which bottle sizes are suitable?
The specified bottle diameter range is 24 to 100 mm, neck diameter 20 to 40 mm, and bottle height up to 290 mm.
Is bottle loading automatic?
No. Bottle loading and unloading are performed manually by the operator. The machine uses an intermittent rotary mechanism for washing-station indexing.
Can the washing sequence be customized?
Yes. The washing sequence can be customized, and water recycling is identified as an option according to customer requirements.

Request Technical Quote

Discuss Semi Automatic Rotary Bottle Washing Machine with our engineering team.

Share your bottle drawings, bottle material, neck diameter, required washing media, cleaning sequence and production capacity with Technogen Enterprise for evaluation of the appropriate semi-automatic rotary bottle washer.

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