Filling Machines / Cup Filling & Sealing Machines
Automatic Cup Filling And Sealing Machine
Integrated automatic single-head cup filler and foil heat sealer, model TGFS-30C, for 50–250 ml packs. Engineered by Technogen Enterprise, Ahmedabad, India.
ISO 9001:2015Ahmedabad, IndiaManufacturer - Exporter
Automatic Cup Filling And Sealing MachineMachine image shown for reference. Final configuration is selected against the approved application and production requirement.
01
Machine Overview
The Automatic Cup Filling and Sealing Machine from Technogen Enterprise combines empty-cup feeding, volumetric filling, foil-lid placement, heat sealing and finished-cup discharge within one indexed packaging system. Its purpose is to reduce separate handling operations when packing compatible liquid and semi-liquid products in preformed cups. Manufactured in Ahmedabad, India, the machine is offered to dairy, food, beverage, pharmaceutical and personal-care producers needing a compact, repeatable filling-and-sealing sequence.
The product specificationed TGFS-30C is a single-head design with a specified output of 20–25 cups per minute and an adjustable 50–250 ml filling range. A piston filling mechanism meters product into cups advanced by a starwheel. Foil placement and the heated sealing station then close each cup before the outfeed conveyor transfers it to the next operation. The technical specification identifies an SS 304 frame, aluminium mechanical components, Delta HMI and Janatics pneumatics. No Cup–No Fill and No Cup–No Seal safeguards are described as standard features.
Technogen Enterprise is a manufacturer, supplier and exporter of Automatic Cup Filling and Sealing Machines. For accurate machine selection, buyers should provide cup diameter, height and flange geometry; filling material and viscosity; volume; foil-lid specification; and intended line output. Additional configurations can be discussed for special cup sizes, higher speeds, coding or upstream and downstream equipment.
02
Applications
03
Operating Principle
The Automatic Cup Filling and Sealing Machine coordinates a sequence of cup indexing, piston filling and heat sealing on a single frame. Cups advance between dedicated stations so that filling occurs before lidding and the final sealed cup can leave the machine without manual transfer between separate units.
Cup Feeding and Indexing
Preformed empty cups are placed in the feeding magazine or stacker. The feed system releases cups into the indexing starwheel, which positions each container successively beneath the process stations.
Piston Filling
A piston-driven volumetric filling arrangement delivers the selected quantity into the indexed cup. The specified No Cup–No Fill logic prevents product discharge when no cup is detected at the filling position.
Foil Placement
The foil or lid feeding mechanism positions the sealing material over the filled cup. Correct foil diameter, flange compatibility and placement are required for a dependable seal.
Heat Sealing
The cup reaches a sealing head heated through the supplied temperature controller. The product specificationed station uses a 200 W heater, and No Cup–No Seal prevents a sealing stroke when the cup is absent.
Discharge and Line Transfer
The sealed cup is advanced to the outfeed conveyor for inspection or secondary packing. The HMI enables operators to manage specified production and temperature settings.
Process Selection Consideration
Cup and foil dimensions must be compatible with the indexing and sealing tooling. A production trial can verify fill repeatability, lid presentation and the resulting sealing quality for the selected product.
04
Salient Features
Automatic cup feeding from stacker to indexing starwheel
Single-head piston-driven volumetric cup filling system
Automatic foil-lid feeding and placement arrangement
Heat sealing station with 200 W heating element
Starwheel indexing between filling and sealing stations
No Cup–No Fill logic described in the specified configuration
No Cup–No Seal logic described in the specified configuration
SS 304 machine frame with aluminium mechanical assemblies
Delta HMI with variable-speed drive arrangement
Janatics pneumatic components
Selec temperature control
Outfeed conveyor with independent drive
TGFS-30C capacity of 20–25 cups per minute
05
Technical Specifications
Final specifications may vary with container size, product characteristics, selected model and approved configuration.
| Specification | Details |
|---|---|
| Model | TGFS-30C |
| Output Speed | 20–25 cups per minute |
| Fill Volume Range | 50 ml to 250 ml (adjustable) |
| Machine Direction | Left to Right |
| Power Requirement | 230 V AC, 50 Hz, Single Phase |
| Total Power Consumption | Approx. 3.5 kW |
| Sealing Heater | 200 Watt High Performance Heater |
| Construction | SS 304 Frame, Aluminium Mechanicals |
| Starwheel Drive | 0.5 HP Motor and Drive |
| Conveyor Drive | 0.5 HP Motor and Drive |
| HMI Panel | Delta Make |
| Pneumatics | Janatics Make |
| Temperature Controller | Selec Make |
06
Add-On Features
Custom cup diameters and volumes
Higher-capacity multi-head configuration
Integration with coding equipment
Connection with pasteuriser or shrink packaging equipment
Nitrogen flushing configuration
PLC recipe management upgrade
07
Machine Interlocks & Safety Features
No Cup–No Fill system
No Cup–No Seal system
Overtemperature protection described in the specified configuration
Emergency stop button
Alarm indicators
08
Applicable Industries
09
Frequently Asked Questions
What does the TGFS-30C machine do automatically?
It feeds cups, fills product with a piston system, positions foil lids, heat-seals the cups and transfers them to an outfeed conveyor. The complete sequence is arranged around an indexing starwheel.
What output and filling range are specified?
The supplied table lists 20–25 cups per minute and a filling range of 50–250 ml. Actual output depends on the cup and product configuration.
Is the machine suitable for viscous products?
The piston filling arrangement is intended for compatible liquid and semi-liquid products. Viscosity, particulates and temperature should be reviewed before confirming suitability.
How does the machine avoid filling a missing cup?
A No Cup–No Fill arrangement is specified. The product specification also lists No Cup–No Seal protection for the sealing station.
What information is needed to quote change parts?
Provide cup drawing or samples, flange diameter, cup height, fill quantity, product details and foil-lid specification. These determine the necessary feeding and sealing setup.
Related Machinery
Continue building your line.
Pharma Filling Machines
Ampoule Filling And Sealing Machine
Automatic ampoule filling and sealing machine with 4, 6 or 8 filling heads, synchronized ampoule transport, optional pre- and post-gassing and draw-jaw sealing for pharmaceutical liquid packaging.
Powder Filling Machines
Automatic Double Head Auger Powder Filling Machine
Automatic double-head servo auger powder filler with two hoppers, starwheel bottle indexing, PLC-HMI controls and stainless steel powder-contact parts for 5 g to 1000 g filling.
Pharma Filling Machines
Automatic Respules Filling And Ultrasonic Sealing Machine
Peristaltic 2–5 ml respule filler with ultrasonic sealing in single-head and five-head versions. Engineered by Technogen Enterprise, Ahmedabad, India.
Request Technical Quote
Discuss Automatic Cup Filling And Sealing Machine with our engineering team.
Send cup drawings, fill volume, viscosity, foil details and target speed for a TGFS-30C cup filling and sealing offer.