Filling Machines / Powder Filling Machines
Automatic Double Head Auger Powder Filling Machine
Automatic double-head servo auger powder filler with two hoppers, starwheel bottle indexing, PLC-HMI controls and stainless steel powder-contact parts for 5 g to 1000 g filling.
ISO 9001:2015Ahmedabad, IndiaManufacturer - Exporter
Automatic Double Head Auger Powder Filling MachineMachine image shown for reference. Final configuration is selected against the approved application and production requirement.
01
Machine Overview
The Automatic Double Head Auger Powder Filling Machine manufactured by Technogen Enterprise is designed for higher-output powder packaging operations requiring two synchronized filling heads on a single automatic machine. The equipment combines two auger dosing assemblies, two powder hoppers and an automatic bottle conveyor with starwheel indexing to fill bottles and jars with compatible dry powders and fine granular products.
Each dosing station operates on the servo-controlled auger volumetric principle. The PLC and servo drives regulate auger screw rotation to meter powder into the respective bottles. The starwheel mechanism synchronizes container positioning with the filling sequence, while the No Bottle–No Fill function prevents discharge when a required container is absent.
The machine has a stated filling range of 5 g to 1000 g, with a nominal production capacity of 50–60 bottles per minute for 5 g and 10 g doses. Filling accuracy is specified as ±2%, depending on powder flow characteristics, fill weight and machine operating speed. Auger sizing and product trials remain essential to establish achievable accuracy at the required throughput.
Powder-contact components are specified in AISI 316L stainless steel, while the machine body uses AISI 304 construction with a mild steel top-plate arrangement. Two hoppers are provided, each associated with the filling system. The listed hopper capacity is 18 litres.
A variable frequency drive controls conveyor speed, and the machine is operated through a PLC-HMI interface. Other features include accessible controls, powder discharge control after dosing and minimal change parts for routine bottle changeovers.
The double-head configuration provides an appropriate progression from a single-head auger filler where additional packaging output is required. Technogen Enterprise manufactures, supplies and exports automatic powder filling machinery from Ahmedabad, Gujarat, India.
02
Applications
03
Operating Principle
The machine operates with two servo auger filling systems coordinated through an automatic conveyor and starwheel bottle-indexing mechanism.
Powder Loading
Powder is loaded into the two specified hoppers for delivery to the corresponding auger filling assemblies.
Bottle Feeding
Empty bottles advance on the conveyor toward the starwheel indexing mechanism.
Bottle Indexing and Detection
The starwheel places bottles at the filling positions. The No Bottle–No Fill arrangement inhibits dosing where a required bottle is missing.
Twin-Head Servo Dosing
PLC-controlled servo motors rotate the auger screws. Each auger conveys a metered quantity of powder through its funnel into the positioned bottle.
Filling Completion
The augers stop after their programmed dosing cycles. The powder discharge-control arrangements help reduce powder release at the end of dispensing.
Bottle Advancement
Filled bottles are indexed forward and incoming containers advance to the filling stations.
Production Adjustment
Filling settings and conveyor speed are selected according to powder properties, fill weight and required output. Product trials are used to verify performance.
04
Salient Features
Automatic double-head servo auger powder filling machine
Dual powder filling heads for higher production throughput
Two product hoppers integrated with independent auger dispensing assemblies
Servo motor-controlled auger rotation for volumetric powder dosing
Starwheel bottle indexing for synchronized container handling
Automatic conveyor system with variable frequency drive speed control
PLC-HMI system for machine control and operating adjustments
Specified filling range from 5 grams to 1000 grams
Specified capacity of 50 to 60 bottles per minute for 5-gram and 10-gram fills
Specified filling accuracy of ±2% subject to powder characteristics AISI 316L stainless steel powder-contact components
AISI 304 stainless steel machine construction
No Bottle–No Fill mechanism for preventing dosing without bottles
Minimal format change parts for routine bottle changeovers
Powder discharge-control arrangement to reduce powder dribble
Accessible mechanical components for inspection and maintenance
Specified operating noise level below 70 dB Compact inline layout for integration into packaging machinery
05
Technical Specifications
Final specifications may vary with container size, product characteristics, selected model and approved configuration.
| Parameter | TGAPF-60 |
|---|---|
| Machine Name | Automatic Double Head Auger Powder Filling Machine |
| Machine Direction | Left to Right |
| Automation Grade | Automatic |
| Machine Usage | Powder filling into bottles and jars |
| Brand | Technogen Enterprise |
| Filling Technology | Servo Based Auger Screw Rotation |
| Production Speed | 50 to 60 bottles/minute for 5 g and 10 g; subject to powder properties |
| Machine Speed Variation | Through Variable Frequency Drive |
| Machine Controlling | Through Programmable Logic Controller (PLC) |
| Machine Operating | Through Human Machine Interface (HMI) |
| Number of Powder Filling Heads | 2 |
| Fill Volume (Range) | 5 grams to 1000 grams |
| Bottle Diameter | 25 mm to 80 mm maximum |
| Filling Accuracy | ±2.0%, subject to powder nature, fill weight and speed |
| Number of Hoppers | 2 |
| Hopper Capacity | 18 litres |
| Power Consumption | 1 kW |
| Power Connection | 440 VAC, 50 Hz, 3 Phase + Neutral |
| Net Weight | 375 kg |
| Gross Weight | 600 kg |
| Machine Dimensions (L × W × H) | 2130 × 850 × 1600 mm |
| Noise Level | Less than 70 dB |
| Machine Warranty | 1 year from date of dispatch |
| Country of Origin | India |
06
Add-On Features
Dust extraction system Acrylic safety cabinet Powder feeding system for non-free-flowing materials
PLC-HMI interface with audit trail facility
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Machine Interlocks & Safety Features
No Bottle–No Fill interlock to inhibit dosing at an empty filling position
Starwheel indexing maintains bottle alignment during powder filling
Controlled auger stop and powder discharge arrangement after each dose
Optional safety cabinet for guarding moving components
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Applicable Industries
09
Frequently Asked Questions
Why choose a double-head rather than a single-head auger filler?
The machine uses two auger dosing stations to provide greater nominal throughput while retaining automated bottle handling and servo-controlled powder metering.
What production speed is specified?
The machine is specified for 50 to 60 bottles per minute at 5 g and 10 g filling, subject to powder properties and operating conditions.
Does each filling station have a hopper?
Two hoppers are specified for the dual-head machine. The listed hopper capacity is 18 litres.
Can the machine handle different powder densities?
Different powders can be evaluated using appropriate auger sizing and calibrated dosing settings. Accuracy and output depend on bulk density, flowability and fill weight.
What is the power requirement?
The technical specification lists 440 VAC, 50 Hz, three phase plus neutral and power consumption of 1 kW.
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Request Technical Quote
Discuss Automatic Double Head Auger Powder Filling Machine with our engineering team.
Send the product powder characteristics, bulk density, required fill weight, bottle dimensions and production target to Technogen Enterprise for evaluation of the double-head auger filling arrangement.