Precision Round Bottle Sticker Labeling Machine Manufacturer

Round Bottle Sticker Labeling MachineMachine image shown for reference. Final configuration is selected against the approved application and production requirement.

Machine Overview

Round Bottle Sticker Labeling Machine for Industrial Packaging

Technogen Enterprise is a manufacturer, supplier and exporter of Round Bottle Sticker Labeling Machines, offering automatic bottle labeling solutions for manufacturers seeking consistent product identification and professional packaging presentation. Manufactured in Ahmedabad, India, our equipment is developed to meet the labeling requirements of international pharmaceutical, cosmetic, food, beverage and other bottle packaging operations.

The Round Bottle Sticker Labeling Machine is designed to apply pressure-sensitive, self-adhesive labels onto cylindrical containers. It supports both full wrap-around and partial wrap-around labeling, making it suitable for a wide variety of products packaged in round glass, plastic, PET and metal bottles.

In industrial manufacturing, bottle labeling serves several important purposes beyond visual presentation. Labels communicate product identity, brand information, usage instructions, manufacturing particulars and other relevant product information. Consistent label application helps maintain a uniform appearance across packaged products while supporting efficient production and downstream packaging activities.

Our automatic bottle labeling equipment is particularly suitable for manufacturers handling different bottle formats or multiple product varieties. The machine can be incorporated into an existing packaging arrangement or used as a dedicated labeling station, depending on the manufacturing process and production requirements.

For businesses transitioning from manual or less automated labeling operations, an automatic self-adhesive labeling system provides a practical approach to improving labeling consistency and supporting higher-volume production.

As an experienced industrial labeling machine manufacturer in India, Technogen Enterprise understands the importance of matching machinery to actual production needs. We work with manufacturing businesses worldwide to identify appropriate bottle labeling solutions based on their container characteristics, label requirements and intended production arrangements.

Applications

01Full wrap-around labeling of round bottles

02Partial wrap-around labeling of round bottles

03Self-adhesive labeling of cylindrical glass bottles

04Self-adhesive labeling of round plastic bottles

05PET bottle sticker labeling

06Round metal bottle labeling

07Pharmaceutical vial labeling

08Cosmetic product bottle labeling

09Food product bottle labeling

10Beverage bottle labeling

11Pressure-sensitive label application on cylindrical containers

12Automatic labeling of different compatible round bottle sizes

Operating Principle

Working Principle of Automatic Round Bottle Sticker Labeling Equipment

The automatic Round Bottle Sticker Labeling Machine operates through a coordinated process of bottle transportation, electronic container detection, controlled label dispensing and wrap-around label application. The machine is designed to apply pressure-sensitive labels onto round containers while maintaining consistent movement through the labeling station.

Bottle Feeding and Transportation

Round bottles are introduced onto the variable-speed Delrin conveyor, which transports them through the labeling station in a left-to-right direction. The conveyor provides continuous bottle movement, with its operating speed adjusted according to the labeling requirements.

Bottle Detection and Labeling Signal

As a bottle approaches the labeling station, a background-elimination photoelectric sensor detects the container and provides a signal to the machine control system. This detection allows the labeling process to be coordinated with the presence and position of the incoming bottle.

Label Roll Handling and Gap Detection

The self-adhesive label roll is mounted on the heavy-duty reel mechanism. The brake assembly helps regulate label roll unwinding and maintains consistent tension during dispensing.

A fork-type photoelectric sensor detects the gap between consecutive labels. This information is used by the control system to coordinate the dispensing of individual labels and maintain the required labeling sequence.

Servo-Controlled Label Dispensing

The servo motor-driven label applicator dispenses the pressure-sensitive label in coordination with the detected container. The servo drive and PLC-based control arrangement support controlled label feeding and accurate label placement during operation.

Wrap-Around Label Application

During label application, the separately motor-driven DRP belt module assists in rotating the round bottle, allowing the dispensed label to be applied around the cylindrical surface. Depending on the selected label size and bottle requirements, the equipment can perform complete or partial wrap-around labeling.

Labeled Bottle Discharge

After completing the labeling process, the labeled bottle continues along the conveyor toward the discharge end of the machine, where it can proceed to the next packaging operation.

Machine Adjustment and Operation

The machine incorporates a touchscreen Human-Machine Interface for entering and modifying operating parameters. Automatic label-length detection facilitates adjustments for different label formats, while the machine's tool-free mechanical arrangements support changeovers between compatible bottle sizes.

Manual and automatic operating modes are available to suit setup and regular production requirements.

Salient Features

Compact Machine Design: Space-efficient machine construction suitable for installation in industrial bottle packaging environments.

CGMP-Oriented Construction: Designed in a CGMP-style configuration for pharmaceutical and other industrial labeling applications.

Automatic Machine Operation: PLC-based automation supports coordinated bottle transportation, detection and label application.

Low-Maintenance Design: Robust mechanical construction and quality components help reduce routine maintenance requirements.

SS 304 Stainless Steel Structure: Heavy-duty stainless steel construction provides mechanical strength and resistance to corrosion.

Heavy-Duty Machine Construction: Rigid machine structure supports stable equipment operation in demanding production environments.

Heavy-Duty Label Reel Mechanism: Strong reel holding arrangement supports smooth and consistent label-roll unwinding during operation.

Label Roll Brake Assembly: Brake mechanism helps regulate label roll release and maintain consistent tension during label dispensing.

No Change Parts for Bottle Diameters: Adjustable arrangements accommodate different compatible bottle diameters without dedicated change parts.

Labeling Accuracy of ±1 mm: Controlled label application provides specified positioning accuracy, excluding errors due to bottle or label variations.

Stable Bottle Handling: Mechanical arrangements help maintain consistent bottle movement and label positioning during the labeling process.

Automatic Label Length Detection: Electronic detection facilitates machine adjustment for different compatible label lengths.

Servo Motor-Driven Label Applicator: Precision servo-operated applicator with a stated label dispensing speed of up to 13 metres per minute.

Independently Driven DRP Belt Module: Separate motor-driven belt assists in rotating round bottles for full or partial wrap-around labeling.

Colour Touchscreen HMI: User-friendly Human-Machine Interface allows convenient entry and modification of operating parameters.

Simple Machine Setup: Accessible controls and tool-free adjustments help simplify routine setup and product changeover.

Manual and Automatic Operating Modes: Operator-selectable modes provide flexibility for machine setup and regular production.

Front-Panel Start and Emergency Stop: Dedicated start control and emergency stop button provide convenient machine operation and emergency stopping.

Variable-Speed Delrin Conveyor: Adjustable conveyor speed supports different compatible bottle labeling requirements.

Versatile Round Bottle Compatibility: Suitable for self-adhesive labeling of compatible glass, plastic, PET and metal round containers.

Provision for Online Batch Coding: Supports integration of applicable ink coders, cassette coders, hot foil coders, SS metal stereo-box printing and thermal inkjet printers.

Background-Elimination Photoelectric Sensor: Electronic sensor detects incoming bottles and provides the required signal for coordinated labeling.

Fork-Type Photoelectric Label Sensor: Detects gaps between consecutive self-adhesive labels to support controlled label dispensing.

Technical Specifications

Final specifications may vary with container size, product characteristics, selected model and approved configuration.

Parameter	TGSAL-125	TGSAL-250
Manufacturer / Brand	Technogen Enterprise	Technogen Enterprise
Machine Type	Automatic Round Bottle Sticker Labeling Machine	Automatic Round Bottle Sticker Labeling Machine
Automation Grade	Automatic	Automatic
Application	Self-adhesive / pressure-sensitive labeling on round bottles	Self-adhesive / pressure-sensitive labeling on round bottles
Direction of Movement	Left to Right	Left to Right
Suitable Containers	Vials, round glass bottles, round plastic bottles, PET bottles	Vials, round glass bottles, round plastic bottles, PET bottles
Labeling Speed	Up to 120 bottles/min	Up to 240 bottles/min
Labeling Speed Dependency	Depending on label length	Depending on label length
Drive System	Servo motor-driven label applicator	Servo motor-driven label applicator
Control System	Programmable Logic Controller (Any CE Certified PLC)	Programmable Logic Controller (Any CE Certified PLC)
Acceptable Bottle Diameter	20–90 mm	20–90 mm
Maximum Label Roll Diameter	300 mm Ø	300 mm Ø
Label Core Diameter	75–76 mm	75–76 mm
Dispensing Motor	Panasonic or equivalent	Panasonic or equivalent
Label Length	12–500 mm	12–500 mm
Label Height	12–170 mm	12–170 mm
Gap Between Labels	3–5 mm	3–5 mm
Number of Label Dispensers	1	1
Labeling Accuracy	±1 mm*	±1 mm*
Conveyor Height	Adjustable from 800–850 mm	Adjustable from 800–850 mm
Machine Dimensions (L × W × H)	1830 × 760 × 1380 mm	2130 × 850 × 1400 mm
Power Consumption	1.5 kW	2 kW
Frequency	50 Hz	50 Hz
Voltage	230 V	230 V
Electrical Phase	Single Phase	Single Phase
Country of Origin	Made in India	Made in India

Labeling accuracy excludes errors attributable to variations in bottle or label characteristics.

Add-On Features

Online Ink Coding Arrangement

Cassette Coding Arrangement

Hot Foil Coding Arrangement

SS Metal Stereo Box Printing Arrangement

Thermal Inkjet Printing Arrangement

Machine Interlocks & Safety Features

No Bottle- No Label System

Emergency Applied - Machine Stop

Door open- Machine Stop

Applicable Industries

01Pharmaceutical Industry

02Cosmetics Industry

03Personal Care Industry

04Food Processing Industry

05Beverage Industry

06Bottle Packaging Industry

07Contract Packaging Industry

Frequently Asked Questions

What types of bottles can the Round Bottle Sticker Labeling Machine handle?

The Round Bottle Sticker Labeling Machine is designed for compatible cylindrical containers, including glass bottles, plastic bottles, PET bottles and pharmaceutical vials. It supports full and partial wrap-around application of self-adhesive, pressure-sensitive labels. The specified acceptable bottle diameter range is 20 mm to 90 mm for both TGSAL-125 and TGSAL-250 models.

What is the production capacity of the TGSAL-125 and TGSAL-250 labeling machines?

The TGSAL-125 model is rated for up to 120 bottles per minute, while the TGSAL-250 model is rated for up to 240 bottles per minute. Actual operating speed depends on label length and the relevant production conditions. Selection of the appropriate machine should consider the expected output and bottle-label combination.

Does the machine require change parts for different bottle sizes?

No dedicated change parts are required for different compatible bottle diameters. The machine incorporates adjustable arrangements and tool-free changeover provisions. Its automatic label-length detection feature also supports changes between compatible label formats. Bottle and label dimensions must remain within the specified operating ranges.

Can the Round Bottle Sticker Labeling Machine be integrated with batch coding and automatic packaging lines?

Yes. The machine is designed for use in automated bottle packaging operations and includes provision for online batch coding arrangements. Identified coding options include ink coding, cassette coding, hot foil coding, SS metal stereo-box printing and thermal inkjet printing. Integration and coding equipment selection should be finalized according to the production line layout, label requirements and application details.

Request Technical Quote

Discuss Round Bottle Sticker Labeling Machine with our engineering team.

### Request a Technical Proposal for Your Bottle Labeling Application Looking for a reliable automatic bottle labeling solution for your production line? **Technogen Enterprise** manufactures and supplies self-adhesive labeling machinery for a wide range of round bottles and industrial packaging requirements. Share your bottle dimensions, label specifications, required production capacity and packaging line arrangement with our technical team. We can help you evaluate a suitable labeling solution and prepare a techno-commercial proposal.

Round Bottle Sticker Labeling Machine