Labeling Machines / Sticker Labeling Machines
Automatic Top Side Horizontal Sticker Labeling Machine
Automatic self-adhesive labeling equipment for top and suitable side-labeling applications on cartons, pouches, blister packs, bottles and other products. Features horizontal product handling for compatible tubes, ampoules and cylindrical containers.
ISO 9001:2015Ahmedabad, IndiaManufacturer - Exporter
Automatic Top Side Horizontal Sticker Labeling MachineMachine image shown for reference. Final configuration is selected against the approved application and production requirement.
01
Machine Overview
Automatic Top Side Horizontal Sticker Labeling Machine for Industrial Products
Technogen Enterprise is a manufacturer, supplier and exporter of Automatic Top Side Horizontal Sticker Labeling Machines, offering specialized self-adhesive labeling equipment for products that require label application on their upper surfaces or need horizontal handling during labeling.
Manufactured in Ahmedabad, India, the Automatic Top Side Horizontal Sticker Labeling Machine is intended for industrial packaging operations involving products such as cartons, batteries, bottles, cassettes, IV bottles, blister packs, pouches and soap packages. Its horizontal labeling arrangement is also suitable for compatible cylindrical products, including tubes, viral transport medium tubes and ampoules.
Conventional vertical bottle labeling systems are not always appropriate for products with flat upper surfaces or cylindrical items requiring horizontal support. Different product geometries and presentation requirements may call for a dedicated handling and labeling arrangement.
This machine provides a solution for manufacturers seeking controlled self-adhesive label application on such products. Its application scope includes suitable medical packaging, consumer goods, packaged products and other industrial items where a top or applicable side label is required.
For products such as cartons and flat packages, top labeling can be used for identification, branding or printed product information. For compatible tubes and small cylindrical containers, horizontal handling provides an alternative labeling arrangement suited to their geometry.
The equipment is designed for use in automatic production environments and can also accommodate operator-assisted product feeding where appropriate.
As an industrial labeling machine manufacturer, Technogen Enterprise supplies application-specific labeling systems to international manufacturers. Selection of the appropriate machine configuration depends on product dimensions, orientation, labeling surface, label size and the intended production process.
02
Applications
03
Operating Principle
Working Principle of Automatic Top Side Horizontal Sticker Labeling Equipment
The Automatic Top Side Horizontal Sticker Labeling Machine operates by combining controlled product transportation, electronic product detection and servo-driven dispensing of self-adhesive labels.
The equipment uses a specially designed conveyor comprising a roller chain fitted with polypropylene rollers. This transportation arrangement is particularly relevant for the horizontal handling of suitable cylindrical products.
Product Loading and Feeding
Products are introduced onto the machine conveyor, either through the available loading arrangement or by an operator.
The source also identifies automatic product feeding equipment as a possible add-on for applications requiring additional feeding automation.
Horizontal Product Transportation
The roller-chain conveyor carries the products through the labeling station.
Its polypropylene rollers provide a suitable conveying arrangement for the specified horizontal labeling applications, particularly where cylindrical products must be transported in a horizontal position.
Product Detection
A photoelectric sensor detects the presence of the product approaching the labeling position.
The machine incorporates a No Product – No Label function, preventing unnecessary label dispensing when a product is absent.
Label Roll Handling
The self-adhesive label roll is mounted on the reel mechanism.
A brake assembly helps regulate label-roll unwinding, while the automatic label-length detection arrangement assists with different compatible label formats.
Servo-Controlled Label Dispensing
The servo motor-driven label applicator is controlled through a servo drive and PLC.
The system coordinates label dispensing with product detection and conveyor movement, supporting controlled placement on the required labeling surface.
Label Application
As a product passes the labeling station, the applicator dispenses a pressure-sensitive label onto the designated surface.
Depending on the product geometry and machine configuration, labeling may be carried out on the top or suitable side surface.
Product Discharge
After label application, the product continues toward the conveyor discharge end for further handling or packaging.
Machine Operation and Adjustment
The equipment is operated using a color touchscreen Human-Machine Interface. Manual and automatic modes are available for setup and production.
The slider-mounted labeling applicator supports adjustment of the labeling head in the vertical and horizontal directions. The source specifies no dedicated change parts for compatible label and container size changes.
04
Salient Features
Compact Machine Design: Space-efficient labeling equipment suitable for integration into industrial production environments.
CGMP-Oriented Construction: Designed in a CGMP-style machine configuration for applicable packaging operations.
AISI 304 Stainless Steel Construction: Machine fabricated using stainless steel 304 material.
Adjustable Slider-Mounted Label Applicator: Labeling head arrangement facilitates vertical and horizontal positioning adjustments.
Heavy-Duty Label Reel Mechanism: Reel assembly supports convenient loading and controlled unwinding of self-adhesive label rolls.
Label Roll Brake Assembly: Helps maintain consistent label-roll release during operation.
No Dedicated Change Parts for Compatible Formats: Machine adjustments accommodate applicable changes in label and container sizes.
Stable Label Application: Servo-controlled dispensing supports consistent label positioning on the intended product surface.
Automatic Label Length Detection: Facilitates adjustments for different compatible label lengths.
No Product – No Label System: Photoelectric sensing prevents unnecessary label dispensing when the product is absent.
Servo Motor-Driven Label Applicator: Controlled dispensing arrangement synchronized with machine operation.
Roller-Chain Conveyor: Specially designed conveyor fitted with polypropylene rollers for suitable horizontal labeling applications.
Colour Touchscreen HMI: Convenient operating interface for machine parameter entry and adjustment.
PLC-Based Control System: Coordinates product sensing, label dispensing and conveyor operation.
Manual and Automatic Operation Modes: Provides flexibility during setup and normal production.
Front-Panel Start and Emergency Stop: Dedicated controls for machine starting and emergency stopping.
Variable-Speed Operation: Machine speed can be adjusted according to applicable labeling requirements.
Low-Maintenance Design: Heavy-duty construction intended to support dependable industrial operation.
Versatile Product Compatibility: Applicable to selected cartons, pouches, tubes, ampoules, bottles, blister packs and other compatible products.
05
Technical Specifications
Final specifications may vary with container size, product characteristics, selected model and approved configuration.
|
Machine Model No |
TGSAL-150H |
|
Brand |
Technogen Enterprise |
|
Automation Grade |
Automatic |
|
Type |
Automatic Top Side Horizontal Sticker Labeling Machine |
|
Usage/Application |
To apply Self Adhesive / Pressure sensitive on Ampoule, cartons, Batteries, Bottles, Cassette’s, IV Bottles, Blister Pack, Pouches, Soap on top side. |
|
Machine Operating Direction |
Left to Right |
|
Speed |
Up to 150 Units / min. |
|
Conveyor |
Roller chain on which PP Make rollers mounted |
|
Driven Type |
Servo motor driven Label applicator |
|
Control |
Programmable logic controller (Any CE Certified PLC) |
|
Machine operating |
Through HMI (Human Machine interface) |
|
Dispensing Motor |
Panasonic or equivalent |
|
Type of Labelling |
· Top Labeling · Side Labeling |
|
Label Height |
10 mm to 160 mm |
|
Label Length |
12 mm to Unlimited |
|
Gap between two labels |
Min. 5 mm |
|
Label Roll Dia. |
300 mm Max. Ø |
|
Label Core Dia. |
75 mm to 76 mm Ø |
|
Container Diameter |
20 mm to 50 mm Ø |
|
Power Consumption |
2 KW |
|
Electrical Connection |
230 Volts, Single Phase, 50 Hz |
|
Height of Conveyor |
Adjustable from 800 to 850 mm |
|
Dimension |
1830 mm (L) x 760 mm (W) x 1380 mm (H) |
06
Add-On Features
Automatic Product Feeding Arrangement
Label Roll Empty Detection with Machine Stop and Alarm
Missing Label in Roll Detection with Machine Stop and Alarm
Special Sensor for Transparent Film Labels
Toughened Glass or Acrylic Machine Safety Cabinet
Machine Status Tower Light
Missing Label Detection Sensor on Labeled Products
Barcode and Pharma Code Inspection Vision System
Optical Character Recognition (OCR) Vision System
Optical Character Verification (OCV) Vision System
Pneumatically Operated Product Rejection System
07
Machine Interlocks & Safety Features
No Product – No Label function to prevent label dispensing without product detection.
Front-panel emergency stop button for operator-initiated emergency machine stopping.
Optional label roll empty detection with machine stop and alarm.
Optional missing label in roll detection with machine stop and alarm.
Optional toughened glass or acrylic machine safety cabinet.
Optional pneumatically operated rejection arrangement for products identified by the inspection system.
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Applicable Industries
09
Frequently Asked Questions
What is an Automatic Top Side Horizontal Sticker Labeling Machine used for?
An Automatic Top Side Horizontal Sticker Labeling Machine is designed to apply self-adhesive labels to the top or applicable side surface of compatible products.
It is also suitable for horizontal labeling applications involving products such as tubes and ampoules.
The machine can be considered for cartons, blister packs, pouches, IV bottles, battery packages and other suitable items requiring automatic pressure-sensitive label application.
Can the machine label small cylindrical products such as ampoules and VTM tubes?
Yes. The machine's source information specifically identifies ampoules, tubes and viral transport medium tubes among its suitable applications.
The roller-chain conveyor with polypropylene rollers provides a transportation arrangement for applicable horizontal labeling operations.
Actual product suitability should be evaluated using the product dimensions, shape, material and required label positioning.
What is the advantage of using a roller conveyor for horizontal labeling?
The equipment uses polypropylene rollers mounted on a roller-chain conveyor.
This arrangement is intended to support the transportation of suitable cylindrical products in a horizontal position while they pass through the labeling station.
For applications involving small tubes or similar products, the appropriate conveying arrangement can be important to consistent product handling and label placement.
Can the machine apply transparent self-adhesive labels?
The standard source identifies electronic sensing and automatic label dispensing functions.
A special sensor for transparent film labels is listed as an optional feature. It should therefore be selected when the proposed label material requires a dedicated transparent-label detection arrangement.
Label samples should be reviewed before finalizing the sensing configuration.
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Request Technical Quote
Discuss Automatic Top Side Horizontal Sticker Labeling Machine with our engineering team.
Looking for a suitable labeling solution for cartons, tubes, pouches, ampoules or other industrial products? Contact Technogen Enterprise with your product dimensions, label specifications, required labeling position and target production output. Our team can evaluate the application and recommend a suitable machine configuration.