Labeling Machines / Sticker Labeling Machines
Automatic Flat & Round Bottle Sticker Labeling Machine
Versatile automatic sticker labeling machine for both flat and round bottles in a single combined system. Suitable for full or partial wrap-around labeling and front-and-back self-adhesive label application on compatible containers.
ISO 9001:2015Ahmedabad, IndiaManufacturer - Exporter
Automatic Flat & Round Bottle Sticker Labeling MachineMachine image shown for reference. Final configuration is selected against the approved application and production requirement.
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Machine Overview
Automatic Flat & Round Bottle Sticker Labeling Machine for Versatile Packaging Applications
Technogen Enterprise is a manufacturer, supplier and exporter of Automatic Flat & Round Bottle Sticker Labeling Machines, offering combined labeling solutions for businesses working with different bottle shapes and packaging formats.
Manufactured in Ahmedabad, India, the Automatic Flat & Round Bottle Sticker Labeling Machine is designed to handle both flat and cylindrical bottles within a single automatic labeling system. This combined arrangement makes it particularly relevant for manufacturers requiring different labeling formats across multiple bottled products.
Production facilities often use several bottle designs depending on product formulation, packaging requirements and brand presentation. Round containers may require labels around their cylindrical surfaces, while flat bottles often need separate front and back labels. Using different dedicated machines for these operations can introduce additional equipment requirements and production planning considerations.
A combined flat-and-round bottle labeler offers a practical alternative where the intended bottle and label combinations fall within the machine's operating capability.
The machine supports single-label and double-label applications, including full wrap-around and partial wrap-around labeling of round bottles and front-and-back labeling of compatible flat containers.
This flexibility is relevant to manufacturers handling multiple product presentations or planning packaging operations that may involve different bottle formats.
The equipment is designed for automatic production environments and can be considered for standalone labeling operations or integration with compatible filling, capping and packaging lines.
As a global-facing industrial labeling machinery supplier, Technogen Enterprise works with manufacturers to evaluate labeling requirements based on container shape, bottle dimensions, label specifications and intended production output.
By combining labeling functions within one machine, the equipment provides an application-focused solution for businesses seeking greater flexibility in their bottle labeling operations.
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Applications
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Operating Principle
Working Principle of Combined Flat and Round Bottle Sticker Labeling Equipment
The automatic Flat & Round Bottle Sticker Labeling Machine operates through coordinated bottle transportation, electronic container sensing and servo-controlled dispensing of self-adhesive labels.
Its combined labeling arrangement allows the equipment to be configured for round bottle wrap-around labeling or flat bottle front-and-back labeling.
Bottle Feeding and Transportation
Containers enter the machine on the variable-speed Delrin conveyor, which transports them in a left-to-right direction.
The container-handling arrangement is adjusted according to the selected bottle shape and dimensions.
Bottle Detection
The machine incorporates a No Bottle – No Label system. Bottle detection is used to coordinate the dispensing of labels when a container reaches the labeling position.
This prevents unnecessary label release when no container is available.
Label Roll Feeding
The self-adhesive label roll is mounted on the reel mechanism.
A brake assembly controls label roll unwinding and helps maintain consistent feeding during the labeling operation.
Servo-Controlled Label Dispensing
The label applicator uses a servo motor-driven arrangement controlled by the PLC-HMI system.
Automatic label-length detection supports adjustment for different compatible label formats.
Round Bottle Labeling Operation
When configured for round bottles, the machine uses a DRP belt assembly to assist with container rotation during labeling.
This arrangement supports full wrap-around or partial wrap-around label application on the cylindrical bottle surface.
Flat Bottle Labeling Operation
For flat bottle labeling, the machine uses a top axial belt and brush mechanism to support controlled bottle handling and application of labels onto suitable flat surfaces.
The machine is designed for front-and-back labeling applications, subject to the required labeling configuration.
Labeled Bottle Discharge
After label application, the container continues along the conveyor toward the discharge end.
Changeover and Machine Operation
Operating parameters are managed through the PLC-HMI arrangement. Machine adjustments are performed according to the intended container type and label size.
The combined labeling capability allows the equipment to handle different compatible flat and round bottle applications without requiring separate dedicated labeling machines for each bottle format.
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Salient Features
Compact and Modular Design: Combined machine construction for automatic labeling of compatible flat and round bottles.
Low-Maintenance Construction: Industrial machine design intended to reduce routine maintenance requirements.
SS 304 Stainless Steel Structure: Machine fabricated using stainless steel 304 material for durable industrial operation.
Heavy-Duty Label Reel Mechanism: Supports controlled loading and unwinding of self-adhesive label rolls.
Label Roll Brake Assembly: Helps regulate label roll release and reduce dispensing variations.
Labeling Accuracy of ±1 mm: Specified label placement accuracy excluding variations attributable to bottles or labels.
Automatic Label Length Detection: Facilitates adjustment for different compatible label lengths.
No Bottle – No Label System: Prevents unnecessary label dispensing when a container is absent.
Combined Flat and Round Bottle Labeling: Supports labeling of different compatible bottle shapes in a single machine.
Single and Double Label Application: Suitable for applicable single-label and front-and-back labeling requirements.
Servo Motor-Driven Label Applicator: Provides controlled dispensing of pressure-sensitive labels.
DRP Belt Assembly for Round Bottles: Assists with container rotation and wrap-around label application.
Top Axial Belt Assembly for Flat Bottles: Supports suitable flat bottle handling during labeling.
Brush Application Mechanism: Assists with label contact on compatible flat container surfaces.
PLC-HMI Based Machine Operation: Programmable control and operator interface for machine setup and operation.
Variable-Speed Delrin Conveyor: Adjustable bottle transportation system for different labeling requirements.
Online Batch Coding Provision: Accommodates applicable ink coding, cassette coding, hot foil coding, metal stereo-box printing and thermal inkjet coding arrangements.
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Technical Specifications
Final specifications may vary with container size, product characteristics, selected model and approved configuration.
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MODEL |
TGSAL-125RFM |
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Speed |
Up to 50 to 120 Bottles / min depending upon the label length |
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Dimension (L X W X H) mm |
2130 x 850 x 1250 |
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Power Consumption (KW) |
2 |
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Machine Operating Direction |
Left to Right |
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Type Of Labeling |
· Wrap around labeling, · Partial wrap labeling. · Flat bottle Labeling (Front and Back) |
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Container Suitability for Labelling |
· Both Round as well as Flat bottle |
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Label Accuracy: |
± 1 mm (does not include errors due to bottle or bottle or label) |
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Label Height (mm) |
12 to 170 |
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Label Length (mm) |
12 to 500 |
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Gap Between Two Labels (mm) |
3 to 5 |
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Label Roll Diameter (mm) |
300 mm Max. Ø |
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Label Core Diameter (mm) |
75 to 76 |
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Acceptable Diameter of Round Bottle (mm) |
20 to 90 |
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Electrical Connection |
230 Volts, Single Phase, 50 Hz |
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Height Of Conveyor |
Adjustable from 800 to 850 mm |
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Add-On Features
Online Ink Coding Arrangement
Cassette Coding Arrangement
Hot Foil Coding Arrangement
SS Metal Stereo Box Printing Arrangement
Thermal Inkjet Printing Arrangement
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Machine Interlocks & Safety Features
No Bottle – No Label system to prevent label dispensing when no container is detected.
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Applicable Industries
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Frequently Asked Questions
What is an Automatic Flat & Round Bottle Sticker Labeling Machine?
An Automatic Flat & Round Bottle Sticker Labeling Machine is a combined self-adhesive labeling system designed to handle compatible cylindrical and flat-sided bottles within a single machine.
It supports different labeling formats, including full and partial wrap-around labeling for round bottles and front-and-back labeling for flat containers.
This makes it relevant to manufacturers using different bottle designs for their products.
Can one machine label both flat and round bottles?
Yes. The equipment is specifically developed for combined flat and round bottle labeling applications.
It uses different application arrangements depending on the selected bottle type, including a DRP belt mechanism for round bottle wrap-around labeling and a top axial belt with brush arrangement for flat bottle labeling.
The machine must be configured according to the applicable container geometry and label requirements.
What is the advantage of a combined bottle labeling machine?
A combined labeling machine allows manufacturers to handle multiple compatible bottle formats using one equipment platform.
This can be beneficial for production facilities handling different product varieties, packaging presentations or bottle shapes.
The suitability of a combined system depends on the required labeling formats, bottle dimensions, production capacity and frequency of changeovers.
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Request Technical Quote
Discuss Automatic Flat & Round Bottle Sticker Labeling Machine with our engineering team.
Do you manufacture products in both flat and round bottles? Contact Technogen Enterprise with your bottle drawings, label sizes, required labeling formats and target production speed. Our team can evaluate whether a combined labeling machine is suitable for your packaging operations and prepare a techno-commercial offer.