Labeling Machines / Sticker Labeling Machines
Ampoule Sticker Labeling Machine
High-speed automatic labeling equipment for precise application of self-adhesive labels on ampoules, small vials and eye or ear drop bottles. Designed for vertical container handling in pharmaceutical and injectable packaging operations.
ISO 9001:2015Ahmedabad, IndiaManufacturer - Exporter
Ampoule Sticker Labeling MachineMachine image shown for reference. Final configuration is selected against the approved application and production requirement.
01
Machine Overview
Ampoule Sticker Labeling Machine for Pharmaceutical and Injectable Packaging
Technogen Enterprise is a manufacturer, supplier and exporter of Ampoule Sticker Labeling Machines, offering automatic labeling equipment for pharmaceutical manufacturers and injectable product packaging facilities. Manufactured in Ahmedabad, India, our ampoule labeling solutions are designed for accurate application of self-adhesive labels on small cylindrical pharmaceutical containers.
The Ampoule Sticker Labeling Machine is developed primarily for labeling glass ampoules, small vials and compatible eye or ear drop bottles. It supports full and partial wrap-around labeling, making it suitable for pharmaceutical products requiring consistent identification and professional packaging presentation.
Unlike conventional bottle labeling applications, ampoule labeling involves relatively small containers that require appropriate handling throughout the production process. Consistent label positioning is particularly important where product identification, batch information and other printed particulars must remain clearly presented on the container.
Our automatic vertical ampoule labeling equipment handles containers in an upright orientation. Its tray-based loading and unloading arrangement allows ampoules to enter the labeling process vertically and be collected in the same orientation after labeling.
This approach makes the machine relevant to pharmaceutical and injectable packaging operations where container presentation and handling are important considerations.
The equipment can also accommodate appropriate small vial and dropper bottle labeling requirements, subject to the specified container and label dimensions.
As a pharmaceutical labeling machine manufacturer, Technogen Enterprise supplies machinery to international manufacturers seeking reliable automatic label application for small pharmaceutical containers. Equipment selection can be based on ampoule dimensions, label requirements, desired production capacity and additional inspection or coding needs.
02
Applications
03
Operating Principle
Working Principle of Automatic Vertical Ampoule Sticker Labeling Equipment
The automatic Ampoule Sticker Labeling Machine operates through a coordinated process of vertical container handling, electronic ampoule detection, servo-controlled label dispensing and wrap-around label application.
The equipment is designed to maintain ampoules in a vertical orientation throughout the labeling process.
Ampoule Loading
Ampoules are introduced into the machine through a stainless steel loading tray. The feeding arrangement transfers containers into the labeling process while maintaining their upright orientation.
This handling arrangement is intended for small cylindrical pharmaceutical containers such as ampoules and compatible vials.
Ampoule Detection
A fibre-optic sensor detects the presence of an ampoule and provides the necessary input to the control system for label application.
Accurate container detection supports synchronization between the arriving ampoule and the label dispensing sequence.
Label Roll Handling
The self-adhesive label roll is mounted on the reel mechanism. A brake assembly helps maintain controlled unwinding of the label roll during operation.
A fork-type photoelectric sensor detects the gap between consecutive labels, allowing the control system to identify individual label positions.
Servo-Controlled Label Dispensing
The label applicator is driven by a servo motor controlled through a servo drive and Programmable Logic Controller.
The system coordinates label dispensing with ampoule detection to support consistent label placement during automatic operation.
Wrap-Around Label Application
The label is dispensed onto the cylindrical container and applied through the machine's wrap-around labeling mechanism.
The equipment is suitable for both complete and partial wrap-around labeling, depending on the label dimensions and intended container presentation.
Ampoule Collection
After labeling, containers are collected in the unloading tray while remaining in an upright position.
The loading and unloading arrangement allows labeled ampoules to be handled for the next stage of the pharmaceutical packaging process.
Operator Interface and Adjustment
Machine functions are controlled through a PLC, with operating parameters accessible through the Human-Machine Interface.
Automatic label-length detection supports label format adjustments. The machine requires no dedicated change parts for different compatible label sizes, while changes in ampoule size may require a limited number of change parts.
The equipment also provides a facility for integrating an inkjet printing arrangement for batch-related information.
04
Salient Features
CGMP-Oriented Machine Design: Developed in a CGMP-style configuration for pharmaceutical ampoule labeling applications.
SS 304 Machine Construction: Machine body, doors and important assemblies fabricated using stainless steel 304 material.
Vertical Ampoule Handling: Maintains ampoules in an upright position during the labeling operation.
Tray-Based Loading and Unloading: Stainless steel loading and collection trays support convenient ampoule handling.
No Change Parts for Label Size: Different compatible label sizes can be handled without dedicated mechanical change parts.
Servo Motor-Driven Label Applicator: Precision servo-operated label dispensing head for controlled self-adhesive label application.
Heavy-Duty Label Reel Mechanism: Reel assembly designed for secure loading and controlled unwinding of label rolls.
Label Roll Brake Assembly: Brake mechanism helps reduce variation during label roll release.
PLC-Based Machine Control: Programmable Logic Controller coordinates labeling functions and machine operation.
Touchscreen HMI Operation: Human-Machine Interface provides accessible operating controls and parameter adjustment.
Fork-Type Label Gap Sensor: Electronic sensor identifies gaps between consecutive labels.
Fibre-Optic Ampoule Detection: Sensor arrangement supports detection of ampoules during labeling.
Tool-Free Guide Rail Adjustment: Adjustable guide rails help simplify machine setting for compatible container dimensions.
Wrap-Around Labeling Mechanism: Supports full and partial label application around ampoules and other suitable cylindrical containers.
Automatic Label Length Detection: Electronic feature assists with adjustments for different label formats.
Low-Maintenance Construction: Industrial mechanical design intended to reduce routine maintenance requirements.
Online Inkjet Coding Provision: Facility to incorporate an inkjet printer for applicable batch and product identification information.
Minimum Change Parts for Ampoule Sizes: Container size changes can be accommodated with limited change parts, depending on the ampoule format.
05
Technical Specifications
Final specifications may vary with container size, product characteristics, selected model and approved configuration.
|
Model |
TGASAL-250 |
TGASAL-400 |
|
Brand |
Technogen Enterprise |
Technogen Enterprise |
|
Automation Grade |
Automatic |
Automatic |
|
Type |
Automatic Ampoule sticker labeling machine |
Automatic Round Bottle Sticker Labeling Machine |
|
Usage/Application |
To apply Self Adhesive / Pressure sensitive label over Ampoule, vial and Eye ear drop Bottle. |
To apply Self Adhesive / Pressure sensitive label over Ampoule, vial and Eye ear drop Bottle. |
|
Container Suitability |
· Ampoule · Vial (Up to 30 ml) · Eye and Ear Drop Bottle |
· Ampoule · Vial (Up to 30 ml) · Eye and Ear Drop Bottle |
|
Loading and unloading of Ampoule in machine |
· Through Tray |
· Through Tray |
|
Speed |
250 Ampoule / Minute |
400 Ampoule / Minute |
|
Driven Type |
Servo motor driven Label applicator |
Servo motor driven Label applicator |
|
Servo Dispensing Motor |
Panasonic or equivalent |
Panasonic or equivalent |
|
Control |
Programmable logic controller (Any CE Certified PLC) |
Programmable logic controller (Any CE Certified PLC) |
|
Machine operating |
Through Human Machine interface (HMI) |
Through Human Machine interface (HMI) |
|
Label Height |
10 mm to 80 mm |
10 mm to 80 mm |
|
Label Length |
20mm to 70 mm |
20mm to 70 mm |
|
Gap between two labels |
Approx. 3 mm |
Approx. 3 mm |
|
Label Roll Dia. |
300 mm Max. Ø |
300 mm Max. Ø |
|
Label Core Dia. |
75 mm to 76 mm Ø |
75 mm to 76 mm Ø |
|
Ampoule Diameter |
8 mm to 20 mm |
8 mm to 20 mm |
|
Number Of Labelling Dispenser |
1 |
1 |
|
Accuracy Error |
± 1 mm (does not include errors due to bottle or bottle or label) |
± 1 mm (does not include errors due to bottle or bottle or label) |
|
Power Consumption |
1.5 HP |
2 HP |
|
Electrical Connection |
230 Volts, Single Phase 50 Hz. |
230 Volts, Single Phase 50 Hz. |
06
Add-On Features
Label Roll Empty Detection with Automatic Machine Stop
Missing Label in Roll Detection with Automatic Machine Stop
Special Label Sensor for Transparent Labels
Toughened Glass, Polycarbonate or Acrylic Safety Cabinet
Machine Status Tower Light
Missing Label Detection Sensor for Labeled Products
Barcode and Pharma Code Inspection Vision System
Optical Character Recognition (OCR) Vision System
Optical Character Verification (OCV) Vision System
Vacuum-Based Product Rejection System
Pneumatic Product Rejection System
21 CFR Part 11 Compliance Option
07
Machine Interlocks & Safety Features
Optional label roll empty detection with machine stop
Optional missing label in roll detection with machine stop
Optional safety cabinet in toughened glass, polycarbonate or acrylic
Optional machine status tower light
Optional missing label detection system on labeled containers
Optional vacuum or pneumatic rejection system for identified defective containers
08
Applicable Industries
09
Frequently Asked Questions
What is an Ampoule Sticker Labeling Machine used for?
An Ampoule Sticker Labeling Machine is used for automatic application of self-adhesive labels onto pharmaceutical ampoules and other compatible small cylindrical containers.
The equipment is designed for vertical container handling and supports full and partial wrap-around labeling.
It is particularly relevant to pharmaceutical and injectable product manufacturing facilities that require consistent label placement and automated labeling of relatively small containers.
Can the machine label vials and eye or ear drop bottles in addition to ampoules?
Yes. The supplied technical specifications identify ampoules, vials up to 30 ml and compatible eye or ear drop bottles among the suitable containers.
The specified ampoule diameter range is 8 mm to 20 mm. Actual suitability for other container formats should be confirmed using the relevant container drawings, dimensions and label specifications.
How does the machine maintain accurate label positioning on small ampoules?
The machine uses a servo motor-driven label applicator controlled through a servo drive and PLC.
A fibre-optic sensor detects ampoules, while a fork-type sensor identifies gaps between consecutive labels. These systems coordinate container detection and label dispensing.
The equipment has a specified labeling accuracy of ±1 mm, excluding errors caused by variations in the containers or labels.
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Request Technical Quote
Discuss Ampoule Sticker Labeling Machine with our engineering team.
Looking for automatic labeling equipment for ampoules, vials or small pharmaceutical containers? Contact Technogen Enterprise with your ampoule dimensions, label specifications, required production output and optional inspection or coding requirements. Our team can review your application and prepare a suitable techno-commercial proposal.