Capping Machines / Crown Capping Machines

Automatic Single Head Crown Capping Machine

Automatic single-head crown corking machine with vibratory crown cap feeder, synchronized starwheel transport, photoelectric cap detection and speed up to 40 bottles per minute.

ISO 9001:2015Ahmedabad, IndiaManufacturer - Exporter
Automatic Single Head Crown Capping Machine
01

Machine Overview

The Automatic Single Head Crown Capping Machine from Technogen Enterprise is designed to apply compatible crown cork closures to bottles used in beverage and related packaging operations. Crown capping is a distinct closure-forming process in which a metal crown is mechanically crimped around the appropriate bottle-neck finish.

The machine incorporates an automatic bottle conveyor, synchronized starwheel indexing and a single crown corking head. This arrangement positions each bottle for controlled crown-cap application and transfers the sealed container toward the machine outfeed.

The specified output is approximately 30–40 bottles per minute, depending on bottle diameter and handling conditions. The machine is described for beer, carbonated beverages, sparkling mineral water and compatible fermented beverage packaging.

Closure feeding is performed through a vibratory bowl feeder, which stores and orients crown caps before directing them to the delivery chute. A photoelectric sensor monitors the presence of crown caps and stops machine operation if the necessary closure is not detected.

The crown corking head uses a chute-pickup arrangement, with a single-cam mechanism controlling cap pickup and release. The capping head subsequently applies the crown closure to the compatible bottle finish.

The machine body, doors and capping head are manufactured using AISI 304 stainless steel, while the starwheel and associated guide components use UHMW or Delrin. The bottle conveyor is specified as a stainless steel slat conveyor, and a common motor synchronizes the main machine movements.

Machine protection includes No Bottle–No Crown Cap, starwheel safety clutch, automatic vibrator on-off control and emergency-stop functionality. A variable frequency drive enables operating-speed adjustment, and an inbuilt production counter monitors output.

Optional configurations include a PLC-HMI interface, automatic capping-head height adjustment and a transparent safety cabinet manufactured from toughened glass, polycarbonate or acrylic.

Technogen Enterprise manufactures, supplies and exports automatic single-head crown capping machinery from Ahmedabad, Gujarat, India for manufacturers requiring coordinated crown closure application in suitable bottling lines.

02

Applications

01Crown corking of beverage bottles
02Automatic crown cap application
03Beer bottle crown capping
04Carbonated beverage crown capping
05Sparkling mineral water bottle capping
06Fermented beverage crown corking
07Crown closure application on compatible bottles
08Single-head inline crown sealing
03

Operating Principle

The machine applies crown cork closures using automatic cap feeding, starwheel bottle indexing and a single crown corking head.

Bottle Infeed

Bottles enter the stainless steel slat conveyor and move toward the synchronized starwheel.

Crown Cap Feeding

Crown caps are stored and oriented in the vibratory feeder bowl, then delivered through the cap chute.

Cap Availability MonitoringA photoelectric sensor monitors crown cap availability. The machine stops if a required cap is absent from the delivery chute.

Bottle Positioning

The synchronized starwheel transfers each bottle to the crown capping position.

Crown Cap Pickup

The described chute-pickup and single-cam mechanism coordinates crown cap pickup and release at the bottle.

Crown Corking

The crown capping head mechanically forms the metal crown around the compatible bottle-neck finish.

Bottle Discharge

The sealed bottle advances to the outfeed conveyor, while the production counter records machine output.

Safety Monitoring

The No Bottle–No Crown Cap interlock, starwheel safety clutch and emergency-stop mechanism provide the stated protective functions.

04

Salient Features

Automatic single-head crown capping machine

Crown cork application for compatible beverage bottles

Stainless steel matt-finished machine construction

AISI 304 stainless steel body doors and crown capping head

Automatic bottle transport using stainless steel slat conveyor

Starwheel and guide components manufactured from UHMW or

Delrin Synchronized single-motor conveyor starwheel and capping mechanism

Vibratory bowl feeder for crown cap storage and orientation

Photoelectric sensor for crown cap availability

Automatic machine stop when caps are absent from chute

Chute-pickup crown cap application arrangement

Single-cam cap pickup and release mechanism

Dedicated crown corking head

No Bottle–No Crown Cap operation

Starwheel safety clutch for machine protection

Automatic vibrator feeder on-off control

Emergency-stop machine shutdown

Variable frequency drive for machine speed variation

Inbuilt production counter

Fast changeover using suitable bottle and closure change parts

Specified production rate up to 40 bottles per minute

05

Technical Specifications

Final specifications may vary with container size, product characteristics, selected model and approved configuration.

ParameterSpecification
ModelTGCROWN-50
Machine NameAutomatic Single Head Crown Capping Machine
DirectionLeft to Right
Automation GradeAutomatic
Machine UsageApply crown caps on glass, plastic and PET bottles such as beer, carbonated beverages, sparkling mineral water and fermenting wine bottles
Type of Crown CappingShut pickup: single cam controls cap pickup and release
BrandTechnogen Enterprise
Machine Production SpeedUp to 30–40 bottles/minute depending on bottle diameter
Speed VariationThrough Variable Frequency Drive
Machine FinishStainless Steel Matt Finish
Bottle Diameter22 mm to 100 mm maximum
Bottle Height55 mm to 150 mm maximum
Crown Cap Diameter22 mm to 65 mm, with change parts
Crown Cap Height15 mm to 18 mm
Number of Crown Capping Heads1
Type of Crown Capping HeadCrown Corking Head
Power Consumption1 HP Main Drive; 0.25 HP Cap Feeding Unit
Type of Cap FeederVibrator Feeder
Electrical Connection440 V, 3 Phase, 4 Wire, 50 Hz
Control PanelBottom pendant-type machine-mounted panel
Production CounterInbuilt
Height of Conveyor from DatumAdjustable 800 to 850 mm
Dimensions (L × W × H) mm1830 × 850 × 1500
Change PartsRequired if bottle and cap change
Machine Net Weight250 kg
Machine Gross Weight450 kg
06

Add-On Features

01

PLC-HMI operator interface Automatic capping head up-and-down system

02

Toughened glass safety cabinet

03

Polycarbonate safety cabinet Acrylic safety cabinet

07

Machine Interlocks & Safety Features

No Bottle–No Crown Cap interlock

Photoelectric detection of crown caps at delivery chute Machine stop if no required crown cap is detected

Starwheel safety clutch

Automatic vibrator feeder on-off arrangement

Emergency-stop machine shutdown

08

Applicable Industries

01Beer Bottling Industry
02Carbonated Beverage Industry
03Sparkling Mineral Water Industry
04Fermented Beverage Industry
09

Frequently Asked Questions

What is a crown capping machine?
It is a machine that mechanically forms metal crown closures around compatible bottle-neck finishes using a dedicated crown corking head.
What is the production capacity?
The machine is specified for up to 30–40 bottles per minute depending on bottle diameter.
How are crown caps fed into the machine?
A vibratory bowl feeder orients crown caps and delivers them through a chute toward the capping station.
What happens when a crown cap is missing?
A photoelectric sensor detects missing crown caps in the delivery chute and stops machine operation.
What bottle dimensions are specified?
The technical specification lists bottle diameters of 22–100 mm and heights of 55–150 mm. Actual suitability requires the correct crown-compatible bottle-neck finish.

Request Technical Quote

Discuss Automatic Single Head Crown Capping Machine with our engineering team.

Provide your bottle drawing, crown-cap specification, neck finish, required production rate and bottling-line details to Technogen Enterprise for a suitable automatic crown capping machine quotation.

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