Water Bottling Machine / Jar RFC Lines
Automatic Mineral Water 20 Liter Jar Rinsing Filling Capping Machine
Integrated 20-litre water jar washing, filling and capping machine with three-stage washing, automatic cap feeding and processing, and manual jar loading and unloading.
ISO 9001:2015Ahmedabad, IndiaManufacturer - Exporter
Automatic Mineral Water 20 Liter Jar Rinsing Filling Capping MachineMachine image shown for reference. Final configuration is selected against the approved application and production requirement.
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Machine Overview
The Automatic Mineral Water 20 Liter Jar Rinsing Filling Capping Machine manufactured by Technogen Enterprise is designed for integrated washing, filling and capping of reusable or compatible 20-litre water jars. The machine combines these processing operations within a compact monoblock arrangement suited to packaged drinking water and mineral water jar bottling facilities.
The specified machine provides a nominal output of 120 jars per hour for 20-litre containers. Although the washing, filling and capping processes are mechanized, the equipment uses manual jar loading and unloading. This distinction makes it a practical option for facilities requiring integrated jar processing without fully automatic infeed and discharge handling.
The washing section incorporates a three-stage washing arrangement, described as normal recycled-water washing, chlorine washing and pure-water washing. The exact washing sequence, water quality requirements, sanitizing conditions and final rinse specifications must be established according to the intended hygienic process.
After washing, the jar enters the filling station for dispensing the specified 20 litres of water. The machine includes No Jar–No Rinse, No Jar–No Fill and No Jar–No Cap logic to coordinate station operation with jar availability and reduce unnecessary process consumption.
The capping arrangement incorporates automatic cap feeding through a vibratory bowl and chute, followed by cap application through the dedicated capping unit. A specially designed stainless steel slant conveyor arrangement helps prevent jars from sticking during transport.
The machine body is specified in PVC-coated AISI 304 stainless steel, with AISI 316L stainless steel product-contact components. Its compact layout incorporates the three functional stations while retaining manual access for jar handling.
Technogen Enterprise manufactures, supplies and exports water jar rinsing, filling and capping machinery from Ahmedabad, Gujarat, India, serving mineral water bottling plants and packaged drinking water businesses.
02
Applications
03
Operating Principle
The machine combines three-stage jar washing, 20-litre water filling and automatic cap feeding/application within a monoblock. Jar loading and unloading remain manual.
Manual Jar Loading
The operator positions an empty 20-litre jar onto the machine's processing arrangement.
Three-Stage Washing
The jar passes through the specified washing operations involving recycled water, chlorine wash and pure water wash. The actual sequence and validated rinse parameters must be confirmed for the hygienic application.
Jar Presence Monitoring
No Jar–No Rinse and No Jar–No Fill arrangements prevent those operations when a required jar is absent.
Water Filling
The washed jar is transferred to the filling station, where the machine dispenses the selected 20-litre quantity.
Cap Feeding
Caps are stored in a vibratory feeder bowl and transferred through the cap chute toward the capping station.
Automatic Capping
The capping head applies the required cap when the jar is present, with No Jar–No Cap logic inhibiting unnecessary capping operation.
Jar Discharge
The finished jar is transferred to the unloading area and removed manually by the operator.
04
Salient Features
Integrated 20-litre water jar rinsing filling and capping monoblock
Nominal production capacity of 120 jars per hour
Three-stage jar washing arrangement
Specified washing operations include recycled water chlorine wash and pure water wash
Automatic water filling station for 20-litre jars
Automatic cap feeding and capping mechanism
Vibratory cap feeder bowl with cap delivery chute
No Jar–No Rinse interlock
No Jar–No Fill interlock
No Jar–No Cap interlock
Manual jar loading and unloading arrangement
Compact machine layout combining three process stations
PVC-coated AISI 304 stainless steel machine body AISI 316L stainless steel product-contact components
Special stainless steel slant conveyor designed to reduce jar sticking
CE-certified electronic components specified
Suitable for integrated packaged drinking water jar processing
05
Technical Specifications
Final specifications may vary with container size, product characteristics, selected model and approved configuration.
| Parameter | TGRFC-120JAM |
|---|---|
| Filling Speed | 120 jars/hour for 20-litre jars |
| Machine Direction | Right to Left |
| Filling Range | 20 litres |
| Jar Unloading | Manual |
| Number of Stations | Washing Station, Filling Station and Capping Station |
| Power Consumption | 2 HP |
| Number of Pumps | 3 |
| Machine Dimensions (L × W × H) | 2450 × 915 × 1900 mm |
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Add-On Features
Acrylic safety cabinet
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Machine Interlocks & Safety Features
No Jar–No Rinse arrangement inhibits washing when a jar is absent
No Jar–No Fill arrangement prevents water discharge without a jar
No Jar–No Cap arrangement coordinates cap application with jar availability
Special slanted stainless steel conveyor helps prevent jar sticking
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Applicable Industries
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Frequently Asked Questions
How many 20-litre jars can this machine process?
The specified production capacity is 120 jars per hour for 20-litre water jar packaging.
Is jar loading completely automatic?
No. Jar loading and unloading are manual, while the machine integrates washing, filling and capping operations.
What washing stages are provided?
The machine describes three-stage washing involving recycled water, chlorine washing and pure water. The actual sequence and hygienic parameters must be agreed for the application.
How are caps supplied?
Caps are fed automatically from a vibratory bowl through a chute to the capping mechanism.
What is the specified connected power?
The technical specification provides a power rating of 2 HP. Detailed electrical connection requirements should be confirmed separately.
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Request Technical Quote
Discuss Automatic Mineral Water 20 Liter Jar Rinsing Filling Capping Machine with our engineering team.
Share your 20-litre jar drawings, neck and cap details, available water supply, proposed washing process and production requirement with Technogen Enterprise for a detailed jar rinsing, filling and capping machine quotation.