Capping Machines / ROPP Capping Machines

Semi Automatic Bottle ROPP Capping Machine

Compact single-head semi-automatic ROPP cap sealing machine with motorized sealing head, adjustable bottle-height gauge and variable-speed control for up to 20 bottles per minute.

ISO 9001:2015Ahmedabad, IndiaManufacturer - Exporter
Semi Automatic Bottle ROPP Capping Machine
01

Machine Overview

The Semi Automatic ROPP Capping Machine manufactured by Technogen Enterprise is designed for small-batch sealing of compatible glass, PET and plastic bottles using aluminium Roll-On Pilfer-Proof closures. The equipment provides a compact capping solution for manufacturers that require repeatable mechanical ROPP sealing while retaining operator-assisted bottle handling.

The machine is equipped with a single motorized ROPP sealing head driven through a worm gearbox and gear motor arrangement. During the capping operation, the sealing mechanism mechanically forms the aluminium closure against the compatible bottle-neck finish, creating the cap thread and pilfer-proof band.

With a stated production capacity of up to 20 bottles per minute, the machine is suited to low-volume packaging operations. Actual output depends on the bottle configuration, closure dimensions and operator efficiency.

The equipment can accommodate round, square and triangular bottles, with a specified bottle diameter range of 22–100 mm and bottle height range of 58–240 mm. The ROPP cap diameter range is 18–32 mm, with a cap die change required when the cap diameter changes. The operator can adjust the bottle-height gauge to obtain the necessary positioning for sealing.

The machine includes mechanical speed variation through a variable frequency drive and an operating panel mounted on the front side for practical control. A compact, stainless steel matt-finished construction and accessible machine layout support regular inspection and maintenance.

The specified 0.75 kW power consumption, single-phase electrical connection and approximately 150 kg net machine weight make this an operator-assisted option for manufacturers who do not require automated cap feeding or a fully automatic capping conveyor.

Technogen Enterprise is a manufacturer, supplier and exporter of ROPP bottle capping machinery based in Ahmedabad, Gujarat, India, supplying machinery for pharmaceutical, beverage and other applicable tamper-evident bottle packaging requirements.

02

Applications

01Semi-automatic aluminium ROPP cap sealing ROPP sealing on glass bottles ROPP sealing on
02PET bottles ROPP sealing on plastic bottles
03Tamper-evident closure application
04Small-batch bottle capping
05Manual bottle-positioned ROPP sealing ROPP sealing for round bottles ROPP sealing for compatible square bottles
06Low-output pharmaceutical and beverage bottle packaging
03

Operating Principle

Bottle and Closure Preparation

The operator prepares a compatible filled bottle and the required aluminium ROPP closure for the sealing operation.

Bottle Positioning

The bottle is placed at the capping position, and the adjustable height gauge is set to align the bottle finish with the sealing head.

Motorized Head Operation

The motorized ROPP sealing head operates through the worm gearbox and gear motor mechanism.

ROPP Sealing

The sealing head forms the aluminium closure around the bottle finish, creating the required cap thread and pilfer-proof band.

Sealing Completion

The completed bottle is removed by the operator, and the next bottle is positioned for sealing.

Speed and Format Adjustment

Operating speed is adjusted through the variable frequency drive. A suitable cap die is changed when moving to a different cap diameter.

04

Salient Features

Compact semi-automatic single-head ROPP capping machine

Motorized aluminium ROPP cap sealing head

Suitable for small and moderate production batches

Mechanically driven ROPP sealing arrangement

Worm gearbox and gear motor for capping-head drive

Up to 20 bottles per minute depending on operator efficiency

Compatible with suitable glass PET and plastic bottles

Suitable for round square and triangular bottles within the operating range

Adjustable bottle-height gauge for quick setup

Front-mounted operating control panel

Variable frequency drive for machine speed adjustment

Cap die change parts for different cap diameters

Bottle diameter suitability from 22 mm to 100 mm

Bottle height suitability from 58 mm to 240 mm

Specified ROPP cap diameter range from 18 mm to 32 mm

Stainless steel matt exterior finish

Single-phase electrical connection

Low-noise operation with specified noise level below 70 dB Compact machine dimensions for smaller packaging areas

05

Technical Specifications

Final specifications may vary with container size, product characteristics, selected model and approved configuration.

ParameterSpecification
ModelTGRCS-30S
Machine NameSemi Automatic ROPP Capping Machine
BrandTechnogen Enterprise
Machine UsageROPP cap sealing on plastic, PET and glass bottles
Automation GradeSemi Automatic
Driven TypeMechanically Driven
Type of CappingROPP Capping
Output20 bottles per minute depending upon operator efficiency
Number of Capping Heads1
Power Consumption0.75 kW
Electrical Connection230 V, Single Phase, 50 Hz
ROPP / Screw Cap Diameter (as specified)18 mm to 32 mm, with change part
Bottle Diameter22 mm to 100 mm
Bottle Height58 mm to 240 mm
Overall Dimensions (L × W × H)1000 × 720 × 1400 mm approximately
FinishStainless Steel Matt Finish
Net Weight150 kg approximately
Gross Weight350 kg approximately
Change Parts RequiredCap die when cap diameter changes
Noise LevelLess than 70 dB
06

Applicable Industries

01Pharmaceutical Industry
02Beverage Industry
03Wine Bottling Industry
04Distillery Industry
07

Frequently Asked Questions

What is a semi-automatic ROPP capper?
It is a machine that uses a motorized sealing head to form aluminium ROPP caps onto compatible bottle-neck finishes while an operator handles the bottles.
What production capacity is specified?
The machine is rated up to 20 bottles per minute, with actual output dependent on operator efficiency and bottle handling.
Which ROPP cap diameters can be used?
The specified closure range is 18–32 mm, with an appropriate cap die required when changing cap diameter.
Can different bottle shapes be sealed?
Round, square and triangular bottle shapes are described as suitable, subject to the dimensional limits and proper positioning.
What electrical supply is required?
The machine specifies 230 V, single-phase, 50 Hz electrical connection and 0.75 kW power consumption.

Request Technical Quote

Discuss Semi Automatic Bottle ROPP Capping Machine with our engineering team.

Send Technogen Enterprise your bottle drawing, aluminium ROPP cap dimensions, required daily output and bottle-neck finish details for a semi-automatic ROPP capping machine quotation.

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